5 Reasons Why A CNC Controller is Vital To Plate Rolling

Adding a CNC Control to a Plate Rolling machine may seem like a waste of money, especially when your shop is primarily focused on rolling simple round shapes. However, the benefits of integrating a CNC Control into your plate rolling operation are undeniable. Not only does it improve productivity and efficiency, but it also enhances accuracy and safety. Let's delve into the five reasons why a CNC Control is vital for the success of your plate rolling operation.

Increase Plate Rolling Performance

First and foremost, adding a CNC Control to your machine significantly increases performance. With precise control over the rolling process, you can achieve consistent and high-quality results faster as each roll is positioned and turned exactly when needed without delay. The CNC Control allows for greater speed and precision, enabling you to complete jobs faster and take on more projects, ultimately boosting your overall production and reducing rolling time altogether.

Enhance Plate Rolling Accuracy

In addition to improved performance, a CNC Control greatly enhances accuracy. Manual plate rolling can be prone to human error, resulting in variations in shape and dimensions. However, with a CNC Control, you can program and automate the rolling process, ensuring exact specifications every time ensuring the rolls are reaching the same position as programmed time after time. This eliminates the need for rework and saves valuable time and resources.

Unskilled Plate Roll Operators

One of the most significant advantages of a CNC Control is its ability to accommodate unskilled operators. Traditional plate rolling requires skilled technicians who understand the nuances of the process such as pre-bending, pinch pressure and so on. However, with a CNC Control, even operators with minimal experience can achieve precise and consistent results simply by inputting what they want to achieve as a result. This opens up opportunities for training new employees and expanding your workforce without compromising on quality.

Quicker Plate Roll Setups

Another advantage is quicker setups. Manual plate rolling often involves time-consuming adjustments and trial runs to achieve the desired shape. With a CNC Control, you can store and recall specific rolling programs & parameters, eliminating the need for repetitive manual setups. Even loading material is easier on a CNC Controller as the side and bottom rolls automatically position to load while the side roll raises to provide the squaring edge to align the plate. This not only saves time but also improves overall efficiency, enabling you to take on more projects and meet tight deadlines.

Safer Plate Roll Operation

Last but not least, integrating a CNC Control ensures a safer operation. Plate rolling can be a hazardous task, especially when dealing with heavy materials and complex shapes. The CNC Control allows for remote operation, minimizing the risk of accidents and injuries. Additionally, built-in safety features and sensors provide real-time feedback and prevent potential mishaps, ensuring the well-being of your operators.

And they are easy to use. NO offline programming software necessary. Simply input a few specifications on the material being formed and draw the desired result and the control will perform all the calculations required for positioning the rolls and even tell the operator what size the flat blank should be prior to rolling, eliminating yet another potential mishap. 

While it may initially seem unnecessary, adding a CNC Control to your Plate Rolling machine is a wise investment. Not only can it provide the above benefits but it can also perform semi-round, out of round (ovals, squares etc) & many other shapes very difficult to achieve with a skilled operator on a manual plate rolling system. The increase in performance, accuracy, and productivity, along with the ability to accommodate unskilled operators and achieve quicker setups, outweigh the initial cost. Moreover, the enhanced safety measures provided by a CNC Control create a secure working environment. So, don't underestimate the power of technology in improving your plate rolling operation. Embrace the benefits of a CNC Control and take your shop to new heights of success.